Zinc die casting is a process that consists in injecting the liquid metal under pressure into a mould, generally made of special steel, and letting it solidify. The die casting technique is the shortest way that leads from the metal in the liquid state to the finished product and has different fields of application (automotive above all, but also electronics, electromechanics, household appliances and in general all sectors that require non-ferrous metallic components).

by Stefano Airoldi September 14, 2021

In this post we are going to analyze a case study that explains how to reduce casting defects through mold design. Due to mold wear condition components started to show superficial defects: Bruschi engineers have thus introduced improvements in order to reduce casting defects.

by Arianna Piersigilli March 7, 2019

Process improvement, in the zinc die casting industry as well as in many other manufacturing sectors, consists of a series of actions undertaken to enhance production times, to reduce costs and, consequently, to obtain results that satisfy client’s requests in terms of timing and performance. 

by Arianna Piersigilli November 20, 2018

In this post we are going to explore a case study dedicated to surface aesthetical quality in automotive. This post is part of a series in which we explain the importance of simulation for HPDC (High Pressure Die Casting) through the presentation of real life cases.

by Marcello Cazzaniga November 6, 2018

In this post we are going to explain what Value Analysis / Value Engineering is, starting from its history up to why it is so important for manufacturers today.

by Caterina Tosca April 23, 2018

In this post we are going to describe the designing process of a hot chamber injection system, useful for casting process optimization.

by Caterina Tosca January 4, 2018

In this article we are going to analyze product design for die casting through the study of a DFM (Design for Manufacturability) and suggesting a way to optimize and speed up the process: co-design.

by Caterina Tosca September 8, 2017

Industry 4.0 tries to gather every phase of production process into simulation. In particular in die casting engineering, simulation has to consider several points: productive plant, die casting tools, automation tools, cooling tools, secondary operation tools.

by Stefano Polli January 18, 2017

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