In the rapidly evolving world of electronics, manufacturers are constantly seeking innovative materials and manufacturing processes to enhance the performance of products, reduce costs and also improve the efficiency. One such technique that has gained prominence among different industries and also among the manufacturers is zinc die casting.
The automotive industry refers to the vast ecosystem of manufacturing, distribution, sales and consumption of vehicles designed for transporting people and goods. This industry includes a wide range of vehicle types that ranges from traditional internal combustion engine vehicles to the latest innovations in electric vehicles, autonomous vehicles and connected vehicles. The automotive market is not limited to the production of vehicles but it also includes associated services that are related to automotive industry such as aftermarket parts and solutions that support transportation needs all over the globe. The automotive market stands as one of the most influential sectors globally that is shaping economies, societies and individual lifestyles.
Zinc alloy die casting is a versatile and reliable manufacturing technology that enables the creation of complex components with high precision and strength for a wide range of industries. A crucial aspect of the production of zinc die-cast parts is the possibility of obtaining complex shapes adapted to modern design requirements, allowing for a harmonious balance between form and function to be achieved. In this post, we will explore the importance of achieving design excellence in zinc die casting and see how functional design can positively influence the success of a product.
Cavitation is a form of mold erosion that occurs during casting. In some critical areas of the dies, steel is removed and eroded by an aggression generated by micro-implosions of gases and vapors that occur during the filling of the cavity.
The rapid deterioration of the dies results in production stoppages and major maintenance operations that compromise the production efficiency.
In terms of mechanical strength, the breaking load is commonly defined as ultimate tensile stress (UTS), which is the maximum external force limit applied beyond which a material loses its functional specifications in terms of strength. Tensile strength tests vary according to the type of stress the material is subjected to, which we will describe later. In our case, are tests to be carried out on a component during production.
Zinc die casting is a process that consists in injecting the liquid metal under pressure into a mould, generally made of special steel, and letting it solidify. The die casting technique is the shortest way that leads from the metal in the liquid state to the finished product and has different fields of application (automotive above all, but also electronics, electromechanics, household appliances and in general all sectors that require non-ferrous metallic components).
Industrialization of the product is a very delicate phase in the process of production of zinc alloy die casts: in fact it is in this phase that, after receiving the order from the customer, all the procedures that are necessary to start mass production are defined.
Cost reduction in zinc die casting is an activity that shall be executed without affecting the quality and functionality of the component that is produced. All the activities that aim to increase productivity, to diminish scrap rate and to simplify productive processes, as well as the choices of materials and processing, are cost reduction strategies.
Zinc is a material that can be employed in several manufacturing sectors, including the branch of small appliances. The following post describes the main advantages of the use of zinc for the production of small appliances components, specifically of coffee machines components.
The term product design defines the process of designing a new product that has to be marketed in a specific business, taking into account not only its aesthetical characteristics but also its functions and its production cycle. Indeed, the product must meet the final user expectations while simultaneously be compliant with the production process.
